Transforming Operations
for an Electronics Contract Manufacturing Company

Industries

Electronic Contract Manufacturing

Locations

USA

Services

Custom Software Development

Client’s Vision

Our client is an electronics contract manufacturing company specializing in building circuit boards, assemblies, and PCBs. The company handles a variety of job orders, including prototypes, turnkey projects, labor-only, and part-only jobs. Their primary challenge was managing these operations efficiently while maintaining competitiveness in the market.

Challenges Faced

Our client faced several critical issues, such as:

Inefficient Quoting Process

Quoting against RFQs was time-consuming, often taking weeks.

Parts pricing had to be verified manually from different suppliers using Excel spreadsheets.

No standard mechanisms for labor cost estimation, relying on outdated methods.

Inventory Management Issues

Difficulty tracking which parts were used in which assemblies and ownership of parts (packing slips).

Inadequate tracking of available inventory, leading to either overstocking or understocking.

Time-consuming searches for low-cost inventory items in the warehouse.

Part Lifecycle Management

No system to track part expiry, obsolescence, and last date to purchase (LTB).

Challenges in creating and managing part relationships/aliases based on attributes.

Operational Inefficiencies

Lack of a streamlined process from inquiry to dispatch, including BOM cleaning, quotation, procurement, and shipment.

Inability to manage financial transactions effectively, including payments, receipts, credit notes, and RMAs.

Our Solution

We developed a comprehensive mini MRP system to address these challenges, transforming the client’s operations from inquiry to dispatch.

Key Features

Effortless Part Management

Manage all part attributes, configurations, and mappings (packaging alias, alternate parts, drive tools, etc.).

Configure industry standards (IPC, ISO) and define acceptable shipping countries.

Control authorized suppliers and restrict part settings.

Attach datasheets and photos for actual

Intelligent Material Management

Issue purchase orders, process material receipts, and maintain accurate inventory control.

Utilize LED-enabled part search and manage consumption & UOMs effectively.

Efficient Kit & Bin Management

Manage kit allocation, preparation, release, and return for streamlined production.

Provide a glance at build feasibility.

Comprehensive Financial Management

Track invoicing, credit & debit memos, and link them seamlessly with RMAs.

The task involves the creation of packing slips, invoices, refunds, and easy management of write-offs.

Enhanced Functionality

Custom Report Builder: Generate reports tailored to specific needs and data analysis requirements.

Enterprise Search (Quick Search): Powerful search function across the entire system.

Seamless Sales Management

Track sales orders, create blanket POs, and manage RMA flows efficiently.

Optimized Production Management

Create and manage work orders, define operation flows, SOPs, and Do’s/Don’ts.

Allocate supplies, materials, and tools seamlessly.

Track activity and manage feeder systems for smooth production.

Manage ECO/DFM, defects, and material traceability from receipt to consumption.

Track employee and machine productivity and manage resources effectively.

Advanced Assembly Processes

Handle individual and group assembly, manage RFQs, and ensure part validation.

Integration with digital cameras to capture board images directly for Quality Control (QC) purposes.

Supplier Integration

Integrated with API supplier systems to pull real-time pricing for each part.

We have developed a unique labor counting mechanism based on 20 years of industry methodology.

Incorporate fixed and operational expenses based on job type and duration.

Technology Stack

Frontend NoSQL Identity Management RDBMS Backend Messaging Technique Mobile Tech Hosting and Deployment Other

Frontend Frameworks, Libraries & SDKs

We use modern frontend frameworks, libraries, and SDKs to develop fast, responsive, and interactive user interfaces. This ensures smooth user experiences, optimized rendering performance, and scalable frontend architecture for complex web and mobile applications.

React-JS

NoSQL Database

We use NoSQL databases to handle high-volume, unstructured, and real-time data with flexible schema design. This enables horizontal scaling, faster reads/writes, and improved performance for modern applications.

MongoDB

Identity Management & Authentication

We implement secure identity management and authentication systems to control user access and protect sensitive data. This includes MFA, SSO, role-based access control, and enterprise-grade security standards for web and mobile applications.

Azure AD B2C

Microsoft Azure

We use Microsoft Azure to build enterprise-grade cloud solutions with high availability, security, and scalability. It supports application hosting, cloud infrastructure, and digital transformation initiatives.

Azure

Backend Frameworks

We use robust backend frameworks to build secure and scalable server-side systems that power enterprise applications and SaaS platforms. This enables efficient API development, strong business logic execution, and high system reliability under load.

.Net-core

WebAPI

gRPC

Messaging Technique

We use messaging technologies to enable real-time, event-driven communication between distributed systems. This supports microservices architecture, reliable data exchange, fault tolerance, and scalable backend workflows.

Azure Service Bus

RabbitMQ

Mass-transit

Mobile App Development

We build high-performance mobile applications for Android and iOS that deliver seamless user experiences, strong engagement, and scalable product capabilities for business growth.

React Native

Deployment

We implement automated deployment pipelines to ensure smooth, reliable, and low-downtime software releases. This improves system stability, release speed, and operational efficiency.

Microsoft Azure Cloud

CI/CD Pipeline

Other

We provide flexible digital solutions using modern web technologies and scalable platforms tailored to unique business requirements. Our expertise helps businesses improve online visibility, streamline operations, and deliver engaging user experiences across devices.

HTML

JavaScript JavaScript/JS

Typescript

MUI

Find Your Tech

Results

Reduced Quoting Time

The new system drastically reduced the time required to quote against RFQs, improving responsiveness to client needs.

85% Conflict Reduction

Smart Scheduling

Efficient Resource Allocation

Enhanced Inventory Management

The process of inventory tracking and management was simplified to ensure optimal stock levels and minimize search times.

+40% Engagement

+30% Bookings

Better UX Journey

Improved Operational Efficiency

A cohesive process from inquiry to dispatch, improving overall productivity and reducing errors.

Smart Scheduling

Less Overbooking

Scalability

The system’s architecture supports future growth and scalability, allowing clients to expand their operations seamlessly.

Better UX

More Trust

Easy Booking

Cost Savings

More accurate labor cost estimation and part management reduced unnecessary expenses, enhancing profitability.

Online Learning

Content Library

Wider Reach

Conclusion

This case study demonstrates our capability to deliver complex, scalable, and user-friendly MRP systems tailored to the unique needs of contract manufacturing companies. Our expertise in system integration, real-time data management, and comprehensive process automation ensures our clients achieve operational excellence and sustainable growth.

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Transforming Operationsfor an Electronics Contract Manufacturing Company